Unexpected bearing failures drain both time and money from every factory. HCP Sense solves this problem with the world’s first non-invasive sensor bearing—a solution that turns any standard bearing into a live data source for lubrication monitoring, load measurement and early damage detection.
https://www.hcp-sense.com/
Why This Partnership Matters
First, our field engineers can install and calibrate the system in a single visit.
Second, you receive on-site training that shortens integration time.
Moreover, continuous remote support makes sure the data keep flowing even under tough operating conditions.
Three Functions, One Sensor
| Function | What You Gain |
|---|---|
| Lubrication-film monitoring | Grease exactly when needed—no sooner, no later. |
| Load measurement | Validate real loads without extra load cells. |
| Early damage detection | Plan repairs before vibration rises. |
As a result, maintenance costs fall while uptime rises.
How the Sensor Works
A tiny hole drilled into the bearing’s outer ring houses the probe. It transmits a high-frequency signal through the raceway; the returning impedance pattern instantly reveals oil-film thickness or metal-to-metal contact. Therefore, you spot lubrication or alignment issues minutes—sometimes hours—before heat and vibration alarms.
Typical Returns
- Up to 60 % less grease
- Up to 40 % lower power loss
- Up to 80 % fewer bearing-related stoppages
Moreover, the raw data stream plugs straight into any SCADA or IIoT platform thanks to an open API. Consequently, you can build custom dashboards without licence fees.
Learn More
For additional case studies and application notes, visit our internal knowledge base on Condition Monitoring.
“Partnering with HCP Sense lets Turkish plants catch bearing problems before they start, That means safer, greener and more profitable production.”
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